Maximizing Efficiency: How Innovative Design Transforms Modern Conveyor Systems
Working with clients across numerous industries, we’ve seen how conveyor systems are essential to the operations at the foundation of our economy. Everything in a factory or production facility needs to flow seamlessly from one step to the next, usually in an automated, hands-free fashion. And the technology is constantly evolving, focusing on efficiency and safety. Motus Group is one of the top consultants when it comes to systems that move materials and solvent dispersal tech, and we make it a point to stay on top of the trends that drive our industry.
Efficiency Matters
Installing a new conveyor system can be a healthy-sized investment, so it’s essential that you get the most for your money by shooting for optimal efficiency. In short: more throughput for energy consumed. We work with this idea in a few ways:
Conserving energy: streamlined layouts, minimal travel distance, low-friction components, replacing worn parts, upgrading old systems – we do it all in the name of reducing power use. This means thinking several steps ahead when designing or updating your system so you cover what you need today and the growth potential down the line.
Speed and Fluidity. We consider everything from the speed of the lines, the materials getting moved, and the potential for backup should something get jammed or overfilled. Your conveyors shouldn’t throw you any surprises.
Modular Designs. In the spirit of thinking ahead, modular components from a standardized set of conveyor tools mean you can shift and reconfigure as your operation expands or scales back depending on the season. Our clients love the flexibility
New materials and designs. Things like variable frequency drives match motor speeds to real-time loads to save energy. Belts are no longer just rubber, they are now made from synthetics that resist wear and tear, chemicals, and friction to increase the lifespan.
Sensors and Predictive Maintenance. We’re all about preventative maintenance, and we always advise you get your systems inspected on the regular, but we are seeing more technology that allows a line to self-diagnose itself for abnormal temperatures, vibrations, wear and tear, and so much more. An alert goes to the foreman or floor manager and adjustments are made long before they become a problem that takes your whole facility offline.
From reducing your operation costs to increasing overall productivity, updating and upgrading your conveyor system is probably one of the most worthwhile investments you can make. Conveyor technology isn’t a luxury, it’s a downright necessity to staying competitive within your industry. Motus Group works with industrial facilities to design, install, and inspect equipment to handle bulk materials including pneumatic conveyors, pump and slurry systems, screw conveyors, and more. We’d love to show you what we’re up to, contact us today to talk with our team.